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Brown & Sharpe Manufacturing Company

When Joseph R. Brown, a mechanical genius and self-styled tinker, opened a small shop with his father, David, in Providence to make and repair watches and clocks in 1833 he was, like many other young men of his time, encouraged by what he saw around him.

The Industrial Revolution was changing the American economy from agrarian to one based on manufacturing. By the mid-1830s, American manufacturers had the technology in place to produce goods in quantities and at prices that made them affordable for a growing population. The time was right for a mechanic and machinist like Joseph Brown to combine his watchmaker's skills with the new techniques of mass production.

In 1848, Lucian Sharpe joined the company as an apprentice. Mr. Brown and Mr. Sharpe shared an interest in precision measurement and, in 1851, Lucian became Joseph Brown's partner. The company began the manufacture of precision measuring instruments in addition to its watches and clocks. In 1851, the J.R. Brown & Sharpe Company introduced the precision vernier caliper.

In 1855, the company began the mass production of the Wilcox and Gibbs sewing machine. Following that was a series of unique machine-toll and metalworking products - such as the turret screw machine, universal milling machine, formed tooth cutter, universal grinding machine, and automatic screw machine.

A linear measuring machine and the world's first mass-produced micrometer were also introduced during this period, along with products such as the hair clipper. Brown & Sharpe even played a part in designing the equipment to manufacture America's first cold breakfast cereal - Shredded Wheat.

In 1876, the company began to develop its celebrated apprentice program, a training program that was to eventually become the original apprentice program, a training program that was to eventually serve as the model used by the U.S. Department of Labor for apprenticeship programs throughout America. Under this program, the company's philosophy of precision measurement and manufacturing was passed on to hundreds of apprentices who became skilled craftsmen and industry leaders in their own right. One such individual was Henry Leland, who went on to found the Cadillac motor car company.

THE IDEA OF ACCURACY


Lucian Sharpe acknowledged the importance of his own work ethic as a foundation for success. In 1876, he wrote in his journal: "I decided that I was going to work just a little more accurately than any of the other apprentices around me, and when I had succeeded in doing this, then I would learn to do it still more accurately than I had done it before. Throughout my life, that has been my one idea."

Lucian Sharpe's concept of the relationship between precision manufacturing and continuous quality improvement has grown to encompass the science of dimensional measurement, and to make Brown & Sharpe the world's leading supplier of metrology equipment.

Dimensional metrology is the measurement of the physical size and shape of objects -- whether it be the diameter of a cylinder in an automobile engine or the taper of a surgical instrument. Manufacturers that integrate dimensional metrology with their manufacturing processes can make products of consistently high quality at lower cost.

THE BUSINESS OF METROLOGY


In 1993, the company celebrated its 160th anniversary, making it the oldest independent manufacturing company in America. Although well-known throughout the world for its machine tool products, Brown & Sharpe today focuses on the metrology business. The company has 14 manufacturing facilities in seven countries and 30 Precision Centers throughout the world. Worldwide, the company employs 2,400 people, 400 of which are in Rhode Island.

The product lines ranges from hand-held precision measuring tools such as calipers and micrometers to custom metrology equipment, optical measuring instruments, coordinate measuring machines, and integrated measuring systems for a wide variety of quality assurance applications.

Customers include manufacturers in the automotive, aerospace, defense, computer, electronics, construction, farm, and medical equipment fields, as well as many manufacturers and job shops in a variety of special fields.

Brown & Sharpe is recognized for having introduced the world's first commercial electronic gage in 1944 and its first digital electronic caliper in 1977. In the early 1960s, the company's Italian subsidiary, DEA, introduced the first modern electronic coordinate measuring machines. These machines are used in every major industry throughout the world to provide extremely accurate dimensional information about the size and shape of the parts.

Recently, what may be the first mechanical coordinate measuring machine - built by Brown & Sharpe in 1875 - was found at the Herreshoff Co. in Bristol, R.I., one of the world's best-known builders of boats and racing yachts. According to Henry D. Sharpe, Jr., Brown & Sharpe's chairman, "It didn't have the electronic bells and whistles of its modern descendants, but all the essential principles were there. It was employed to lay out every winning America's Cup defender from 1895 to 1920. The Herreshoffs credit the device with giving them a significant edge in delivery time over their competitors."

Brown & Sharpe's strategic goal today is to provide manufacturers throughout the world with the dimensional metrology equipment they need, not only to give them that same kind of advantage over their competitors, but to achieve quality in all their manufacturing processes. It's the concentration on this one idea that make Brown & Sharpe, and all of its associated companies throughout the world, the recognized leader in the development of high technology measuring systems.